Automation of intralogistics processes in manufacturing companies

In this article, you will learn:

  • How fast the global logistics automation market is growing?

  • What technology is used to automate intralogistics flows, and how do they contribute to improving internal transport processes and material handling options?

  • How does the use of robotic systems such as mobile robots, AGVs (Automated Guided Vehicles), and cobots increase warehouse automation levels, streamline warehouse management, and facilitate goods flow processes?

  • What benefits do warehouse automation and automated intralogistics solutions bring to manufacturing companies?

In today's dynamic business world, process automation plays a crucial role in ensuring operational efficiency, precision, and innovation for companies. According to a report by Precedence Research, the global logistics automation market is estimated to have reached $67.58 billion in 2023 and is projected to increase to approximately $162.5 billion by 2030.

With the advancement of technology, there has been a development of modern internal logistics automation technologies that revolutionize the operations of factories, warehouses, and distribution centers. Through process automation, companies can handle the continuously growing order volume and meet high customer expectations. So, what innovative solutions in the field of intralogistics automation are available on the market, and how do they improve productivity and logistics processes?

Intralogistics and automation solution to increase the efficiency of material handling. Check out autonomous mobile robots.

AMR stands for Autonomous Mobile Robots, which are an excellent example of warehouse automation solutions. AMR robots are used for in-house material flow, as well as for automating internal transportation and picking processes. Equipped with advanced sensors, mapping technology, and navigation systems, these robots can move around the factory and react to obstacles, such as moving vehicles.

Autonomous mobile robots enhance worker safety in the factory by automating hazardous and repetitive tasks (e.g., manual material handling) and activities that require employees, f.e. warehouse operators, to move through dangerous areas. Moreover, they can work continuously, eliminating downtime and minimizing the risk of human errors. Therefore, the implementation of AMRs in warehouse operations allows for automating material flow processes, reducing order fulfillment times, and increasing logistics operation efficiency.

When considering the introduction of an autonomous robots into production or a warehouse, it's important to consider an appropriate fleet management system. One such solution is Qursor, which enables you to manage the work of Formica AMR robots and streamline material flow within your warehouse.

Automate intralogistics flows of material. Try Automated Storage and Retrieval Systems.

In the field of industrial automation and process optimization, a crucial role play Automated Storage and Retrieval Systems (ASRS). These systems include conveyor technology, automated sorters, palletizing systems, and storage systems based on stacker cranes, as well as automated production buffers. These solutions in warehouse automation help f.e. shorten delivery times and minimize the risk of damage.

Automated transport systems facilitate the movement of goods within the warehouse, increasing process efficiency and ensuring rapid and smooth internal material flow. Automatic sorters guarantee efficient and virtually error-free sorting of items and packages in significantly less time than manual operations. Many companies are now starting to build automated high-stack warehouses (or upgrading existing ones) to optimize space utilization and increase storage density per unit of area. Another noticeable trend is the introduction of automated production buffers, which streamline production in case of line stoppages and provide the ability to sequence products, particularly when dealing with a wide variety of items. You can read more about these solutions here.

Improve logistics processes and go to next-level automation. Take a look at robots collaborating with humans.

In factories, you can also find collaborative robots, known as cobots, which work alongside humans and perform tasks that require high precision, strength, or repeatability on their behalf. Cobots are programmable, user-friendly, and can be used in various manufacturing and warehouse processes, such as packing, sorting, or production line handling.

Summary

The automation of intralogistics processes is a key element of innovative and efficient supply chain management. The solutions such as automated warehouse systems, autonomous mobile robots, and cobots, increase productivity, boost the precision of operations, improve logistics process efficiency, and minimize operational costs. They will help companies maintain high competitiveness and meet new challenges. Thus, these automated intralogistics solutions are worth considering investment. However, it is crucial to choose the right partner specializing in warehouse automation systems as integration and customization of these solutions to individuals is needed. And just a reminder – comprehensive solutions are only available with an integrator.

Get to know more about automation in intralogistics! Talk to our experts about process optimization and automation of intralogistics flows at your facility.

We would be happy to provide you with advice on your automation project and offer technology for automation tailored to your capabilities and needs. Let's implement an automation solution together!